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Key Role of Oxygen, Nitrogen and Hydrogen Analyzers in Titanium Alloy Production
Mar 27 , 2024Key Role of Oxygen, Nitrogen and Hydrogen Analyzers in Titanium Alloy Production
Titanium alloys are an important class of structural materials with excellent corrosion resistance, high strength and low density, and have a wide range of applications in aerospace, shipbuilding, chemical and medical equipment. However, the preparation of titanium alloys requires precise control of their chemical composition, especially the oxygen and nitrogen content, to ensure that their properties meet design requirements. Oxygen, nitrogen and hydrogen analyzers play a vital role in the production of titanium alloys.
Technical Principle
Hydrogen measurement by infrared absorption method: When hydrogen is measured by infrared absorption method, the content of three elements of oxygen, nitrogen and hydrogen can be measured by an ONH-2018 oxygen, nitrogen and hydrogen analyzer at the same time. The sample after weighing is placed in a graphite crucible, and the helium gas (argon can be used to save costs when nitrogen is not measured) is heated and melted by high temperature in the gas stream. The oxygen in the sample reacts with the carbon in the graphite crucible to produce carbon monoxide (CO), and the nitrogen and hydrogen in the sample escape in the form of nitrogen and hydrogen respectively. These mixed gases are sent by the carrier gas to the high-temperature reformer, where carbon monoxide (CO) is converted into carbon dioxide (CO2) and H2 is converted into H2O, and nitrogen does not react. The mixture of gases after the reformer is sent to the CO2 infrared detection tank and the H2O infrared detection tank. According to the detected carbon dioxide (CO2) and H2O content, the oxygen and hydrogen content in the original sample can be calculated. Subsequently, after carbon dioxide (CO2) and water in the mixture detected by infrared are adsorbed, the remaining nitrogen and helium mixture is detected through the thermal conductivity detection tank. Nitrogen was separated and entered the thermal conductivity tank to detect nitrogen content. The test results are given directly by computer data processing.
Application Advantages
Fast and accurate measurement: The Oxygen-Nitrogen-Hydrogen Analyzer is able to quickly and accurately measure the oxygen, nitrogen and hydrogen content of titanium alloy samples in a short period of time, which improves production efficiency and quality control.
Wide applicability: For different types of titanium alloys, Oxygen-Nitrogen-Hydrogen Analyzer can adjust the measurement parameters to ensure that it is suitable for samples of different compositions and ratios.
Automated operation: Oxygen-Nitrogen-Hydrogen Analyzer is equipped with automated operation function, which can realize continuous testing and data recording of samples, reducing the error and work intensity of manual operation.
Versatility: In addition to its application in the production of titanium alloys, Oxygen-Nitrogen-Hydrogen Analyzer can also be used for the determination of oxygen and nitrogen content of other metal materials, ceramics and inorganic materials, etc., which has strong versatility.
Key role
Quality control: Oxygen-Nitrogen-Hydrogen content in titanium alloy has an important influence on its mechanical properties and corrosion resistance, through the accurate measurement of Oxygen-Nitrogen-Hydrogen Analyzer, it can ensure that the titanium alloy products comply with the chemical composition required by the design, and guarantee the quality of products.
Process optimization: In the preparation process of titanium alloy, reasonable control of oxygen and nitrogen content can optimize the organizational structure and properties of the material, improve its mechanical properties and machinability, thus reducing the production cost and improving economic efficiency.
Development trend
With the wide application of titanium alloy in aerospace, automotive, medical and other fields, the requirements for Oxygen-Nitrogen-Hydrogen Analyzer are getting higher and higher. In the future, Oxygen-Nitrogen-Hydrogen Analyzer will continue to develop in the direction of high precision, high automation and multifunctionality, to meet the demand for more accurate and rapid chemical composition analysis in the production of titanium alloys.
Conclusion
In the production of titanium alloy, Oxygen-Nitrogen-Hydrogen Analyzer plays an irreplaceable key role. It provides powerful support for quality control, process optimization and environmental protection by quickly and accurately measuring the oxygen and nitrogen content in the samples, and promotes the sustainable and healthy development of the titanium alloy industry. With the continuous progress of technology and the expansion of application fields, Oxygen-Nitrogen-Hydrogen Analyzer will continue to play an important role in injecting new vitality into the development of titanium alloy industry.