CSZ-20 online intelligent bevel gear double-sided meshing comprehensive measuring instrument is a new generation of online intelligent bevel gear double-sided meshing comprehensive measuring instrument specially developed by Lee Power Gages according to the testing needs of customers' products, the field use environment and the operation habit. It adopts microcomputer digital control and intelligent processing technology of error data acquisition. Automatic completion of the bevel gear one axis comprehensive deviation Fam", one tooth axial comprehensive deviation fam", the change of installation distance and bevel gear transmission backlash measurement, at the same time can detect the contact area of the gear pair, gear pair meshing machine structure noise, transmission noise and other items. Can meet and continue to develop new measurement requirements put forward by users.
Features
1. Axial composite total deviation of rotating shaft Fam";
2. Axial composite deviation of a single toothfam";
3. Integral drive backlash jn (Display both angle and distance backlash)
Specifications
Model |
CSZ20 |
Module |
1-8mm |
Installation Distance |
10-150mm |
Maximum tooth diameter to be measured |
200mm |
Cross axis Angle |
90° |
Output of measured data
Measurement of profile deviations and helix deviations
Total profile deviation, profile form deviation, profile slope deviation, total helix deviation,helix form deviation and helix slope deviation can be outputted numerically with various kinds of measurement patterns together with deviation diagrams. It is also possible to measure by designating the number of teeth on the circumference.
Measurement of pitch deviations
Single pitch deviation, adjacent pitch deviation and cumulative pitch deviation can automatically be measured at once.(Amount of the runout can also be calculated.)
Data base
Selection of measuring pattern
Simulation of tooth contact and transmission error (Amtec Inc.)
gear/various pattern
deviation and profile slope deviation
deviation and helix slope deviation
cumulative pitch deviation
Performance
1.Increase the standard gear eccentricity correction function obtained by Jingda national invention patent, can automatically correct the standard gear, start the automatic test and correction function software, the instrument will automatically complete the measurement and correction of the standard gear, and the correction data will be automatically stored in the computer. It greatly improves the measuring accuracy and repeatability of the instrument, and solves the measuring error caused by the error of standard gear in the measurement of the traditional double rodent.
2.The measured data for special data processing, the small burr and bump caused by the jump point separated from the fi ", accurately distinguish a tooth radial comprehensive error and burr bump point, can detect more than 5 μs of the jump point.
3.According to the special needs of users, the design of precision workpiece center positioning device and center positioning compensation system, quasi-determine the measurement of the workpiece gear span rod distance (M), common normal line (Wk).
4.Auxiliary tool device: according to the needs of customer gear production site, optional auxiliary process device with different functions, such as: brush cleaning, air gun, automatic marking, multi-station measurement.
5.Standard gear installation clearance mechanism: according to the size of the inner hole of the gear, the steel ball sleeve, automatic tightening mechanism can be used to eliminate the clearance of the standard gear installation.
6. Automatic aligning and clearance mechanism of the gear under test: complete automatic aligning and clearance of the gear under test under the condition of ensuring fast and convenient gear loading and unloading.
7.Perfect measurement and control software: after years of technical accumulation. Jingda has perfect measurement and control software functions, including error separation, error grouping, burr, bump search and judgment, standard gear correction and other technologies.
8.The instrument adopts the integrated structure design of the main machine and the operation platform, which is practical and convenient and beautiful in shape.
9.The standard gear shaft and workpiece gear shaft are made of dense steel ball rolling shafting, small friction resistance, high measurement accuracy.
10.The configuration of photoelectric sensor can judge the installation of the workpiece, into the automatic measurement, easy to operate.
11. Drive motor drive adopts servo system and motion control system to complete the measurement control and realize the automatic measurement of error items.
12.The configuration resolution of 0.001mm high-precision linear grating can accurately detect the actual center distance between the workpiece and the standard gear, to ensure the detection of the workpiece common normal line;
13.Automatic marking: through the motor to control the up and down movement of the marker pen, to achieve the automatic marking function for the burr teeth, convenient for users to find the problem teeth;
14.Automatic feed: motor control the reciprocating motion of the micro slide frame to achieve automatic feed and automatic fast retreat function, greatly saving the detection time;
15.Automatic injection: each test can be standard gear and workpiece gear for injection treatment, reduce the impact of oil or other debris on the measurement results;
16.Automatic brush: the instrument can deal with oil or other impurities in the standard gear, so as to improve the accuracy of detection;