Reliable Component Cleanliness Extraction Equipment
Ease of operation
Controlled extraction environment (laminar flow cabinet)
Programmable setting capabilities
Less human errors involved
No risk from environmental cross contamination
Reduced risk of operator contamination
Fit your available space and size of components
CC1299Pro Component Cleanliness Cabinets
Larger Sized Components Cleanliness Extraction System with Separate Ultrasonic Unit
Summary
CC1299Pro Component Cleanliness Cabinets can integrate pressure jet cleaning, perfusion cleaning, on-line filtration and membrane production of cleaning agents, and cyclic fine filtration and recovery. It realizes the simultaneous cleaning of parts and the filtration and recovery of particulate pollutants, and can collect particulate pollutants on the surface of the parts in time On the surface of the filter membrane, filter membrane samples can be obtained after cleaning the parts, reducing the retention time of particulate pollutants in the cleaning agent; subverting the traditional manual cleaning and testing methods, standardizing the cleanliness testing control process, and improving testing efficiency.
The equipment adopts a special touch screen control system and professional measurement and control software to display the working status of the equipment in real time. The cleaning pressure and flow are adjustable. With different cleaning nozzles, it can quickly and conveniently clean the cavity channels, blind holes, and the entire surface of the parts. Widely used in the cleanliness inspection of various auto parts. Meet ISO16232-2007, VDA19, GB/T3821-2005 and other international and domestic standards, and meet the cleanliness testing standards of major automobile factories such as Volkswagen, GM, Ford, etc
Applications
CC1299Pro Component Cleanliness Cabinets are widely used for particle extraction and sample preparation when testing the surface cleanliness of various auto parts. For example: engine block, cylinder head, gear, crankshaft, connecting rod, camshaft, valve, piston, rocker arm, transmission shaft pin, oil pump, water pump, turbocharger, tubing oil circuit and other parts and assembly cleanliness Detection.
Features
Pressure jet cleaning area and function
The cleaning chamber of the cleaning extraction machine is made of 304 stainless steel seamlessly processed and molded, and polished to make the inner surface of the 8K mirror surface to ensure that the cleaned particles are collected on the filter membrane. The pressure jet cleaning uses a pressure cleaning spray gun. Manually control the spray gun to wash the surface of the part.
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Inside of the cleaning chamber.
Workpiece supporting and spray gun.
Online filtering and sample preparation
The cleaning agent after cleaning the parts passes through the online filter, which can realize synchronous automatic cleaning and filtering of samples, and timely collect the particle contaminants on the surface of the parts in the cleaning solution to the surface of the detection filter membrane. The equipment is equipped with a one-key three-stage particle filtration collection device as standard, and three-stage filter membranes with different pore sizes can be selected at the same time according to the needs, so as to collect particles according to the particle size range, so that the particles are more evenly distributed on each filter membrane. Accurately perform particle size image analysis, convenient for size measurement of large and small particles, and statistical analysis of the number of particles of different grades;
360-degree self-cleaning cleaning device
This cleaning extraction machine is equipped with a 360-degree rotating cleaning nozzle without dead ends; before cleaning and extracting the product, the blank value of the equipment needs to be tested. Only after the blank value of the equipment is qualified can it be used to test the surface cleanliness indicators of the parts. The equipment is testing the cleanness of the parts. Before temperature, use high-pressure and large-flow cleaning agent to spray 360-degree non-dead-angle spray on the cleaning chamber wall, so that the self-cleaning degree of the cleaning equipment meets its related standards, that is, the blank value index meets the VDA19 or ISO16232-3 standard, and the blank value ≤0.3mg/ 10um.
Multi-stage filter circulation device and function of cleaning agent
The equipment uses a special cleaning fluid for cleanliness. The cleaning fluid is the carrier used to extract particulate pollutants in the equipment. The cleaning fluid itself must not contain pollutants that affect the test result data. In order to ensure the cleanliness of the cleaning agent itself, the equipment is equipped with three levels of precision in series Filter device, the cleaning agent passes through a three-stage series filter device, the first stage uses 1μm pore size, the second stage uses 0.45μm pore size; the third stage uses 0.2μm multi-stage filter elements with equal pore size to filter, after the multi-stage filter element is filtered, the cleaning is guaranteed The liquid is clean before cleaning the parts.
Add cleaning agent/replace cleaning agent
The equipment is loaded with a capacity of 25L at a time; the matching cleaning fluid is automatically added to the equipment through the filling port. The user can choose the amount of addition according to the cleaning and testing needs. When the cleaning fluid needs to be replaced, select the corresponding control button to open the cleaning fluid discharge port The waste liquid is discharged automatically.
Intelligent man-machine control system
The intelligent man-machine control system is developed by MCGS ten-inch full-color touch screen and PLC programming controller. The operation interface of the cleaning and extraction machine control software is simple, intuitive, convenient, fast. It can be quickly set and adjusted according to the cleaning requirements and parameters. One-button operation, each parameter can be displayed in real time on the same interface through the menu. In order to prevent the preset related parameters of the cleaning and extraction machine from being changed or mis-operated by very professionals, the software has authority protection for each parameter adjustment, and can perform multi-parameter and multi-program storage, and can quickly call the corresponding program for different products.
When cleaning, you can refer to different cleanliness testing standards, and use the menu-style program to adjust the cleaning time, cleaning spray pressure, cleaning time, spray flow and other corresponding parameters. According to the cleanliness of the product, the extraction procedure is detected, and the cleaning process is automatically controlled to meet different requirements. Product cleaning and extraction
Auxiliary lighting
Industrial-grade waterproof and explosion-proof LED auxiliary lighting, energy saving, environmental protection, safe and reliable, protection grade IP67.
Parameter
Items |
CC1299Pro Component Cleanliness Cabinets |
Cleaning equipment material |
304 Stainless Steel |
Pressure cleaning chamber size |
1200*900*900 mm |
Ultrasonic cleaning tank |
300*300*300mm |
Liquid storage tank capacity |
30L (optional according to demand) |
Overall size |
2000*1300*2500mm |
Three-stage circulating filtration |
1.0um, 0.45um, 0.2um three-stage series circulating filtration |
Three-stage filter membrane |
one-button automatic clamping, specifications Ø47mm, Ø50mm, customized according to customers |
Automatic lift door |
One-button automatic lift at constant speed (pneumatic explosion-proof design) |
Special high cleaning pump |
Adopts JYBO custom high-pressure pump |
Cleaning chamber material |
Mirror 304 stainless steel |
Control system |
Digital touch screen equipped with JYBO control system |
Stainless steel cleaning water gun |
Stainless steel custom, with columnar nozzle |
Air Filtration |
Multi-stage Precision Filtration |
Cleaning and collecting pipeline |
The pipeline adopts food-grade inner and outer polished SUS304 one-time forming tube |