Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
Technical Cleanliness Analysis Solution
Complete Solution for Optical Particle Analysis and Technical Cleanliness
Our Technical Cleanliness Analysis Solution can meet below standards and mainly used for
|
Standards |
Mainly used for |
|
ISO 11218:1993 |
Aerospace - Cleanliness classification for hydraulic fluids |
|
ISO 12345:2013 |
Diesel engines - Cleanliness assessment of fuel injection equipment |
|
ISO 14952:2003 |
Space systems - Surface cleanliness of fluid systems |
|
ISO 16232-10:2007 |
Road vehicles - Cleanliness of components of fluid circuits |
|
ISO 4406:1999 |
Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particles |
|
ISO 4407:1991 |
Hydraulic fluid power - Fluid contamination - Determination of particulate contamination by the counting method using a microscope |
|
NAS 1638:2011 |
Cleanliness requirements of parts used in hydraulic systems |
|
NF E 48-651:1986 |
TRANSMISSIONS HYDRAULIQUES - FLUIDES - DETERMINATION DE LA POLLUTION PARTICULAIRE PAR LA METHODE DE COMPTAGE AU MICROSCOPE |
|
NF E 48-655:1989 |
Hydraulic fluid power - Fluids - Particulate contamination - Expression of results |
|
NF ISO 21018-1:2008 |
Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid |
|
SAE AS 4059:2011 |
Aerospace Fluid Power - Cleanliness Classification for Hydraulic Fluids |
|
VDA 19.1:2015 |
Fluid circuits in automotive-Inspection of Technical Cleanliness |
Cleanliness Analysis Workflow – Steps as below
Parts / Components Preparation according to required methods
Preparation method will depend upon the type of part or component and the sample size to be analyzed. Determine the solution required for the specific part and sample size.
Extraction / Filtration by CC767 Component Cleanliness Cabinet
Extract contaminant particles from parts and components with spraying, rinsing, or ultrasonication. The cleaning solution is then passed through a filter, the type depending on the parts cleaned, and the particles retained on membranes for analysis. The filters are dried by drying oven and then evaluated.
Particle Analysis by CA45 Technical Cleanliness Analysis System
The particles are detected, quantified, and classified according to their size and type, i.e., their potential to cause damage. It is done with CA45 Technical Cleanliness Analysis System using a digital microscope and cleanliness software system.
Check Results according to ISO 16232 & VDA19
Review results from the analysis and identify if any potentially catastrophic particles are present. The reflection properties of all pollutants on the entire filter can be determined by scanning, and the classification and size measurement of the following four types of particles can be quickly and automatically completed within a few minutes: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers.
Supply List
|
No. |
Item |
Specifications |
QTY |
Unit |
Remarks |
|
1 |
HD optical microscope |
Olympus, Nikon |
1 |
Set |
CA45 Technical Cleanliness Analysis System |
|
2 |
High precision electric scanning platform + holder |
|
1 |
Set |
|
|
3 |
High-precision autofocus system |
|
1 |
Set |
|
|
4 |
Cleanliness analysis software |
V1.1 |
1 |
Set |
|
|
5 |
Manual polarizing system |
|
1 |
Set |
|
|
6 |
Filter membrane positioning tooling |
|
1 |
Set |
|
|
7 |
Membrane clamp |
|
1 |
Set |
|
|
8 |
Scan platform control box |
|
1 |
Set |
|
|
9 |
CCD HD camera |
|
1 |
Set |
|
|
10 |
Computer |
Lenovo |
1 |
Set |
|
|
11 |
Dongle serial number |
|
1 |
Set |
|
|
12 |
Documents (Manual, QC) |
|
1 |
Set |
|
|
13 |
Cleanliness cabinets |
CC767 |
1 |
Set |
CC767 Component Cleanliness Cabinet |
|
14 |
Cleaning spray gun |
|
1 |
Pcs |
|
|
15 |
Measuring glass |
|
1 |
Pcs |
|
|
16 |
Cleanliness cabinets precision filter |
0.22um/0.45um/1um, 156mm |
6 |
Pcs |
|
|
17 |
High-precision filter membrane |
5um/10um/20um, 47mm |
1 |
Box |
|
|
18 |
Stainless steel flat tweezers |
|
1 |
Pcs |
|
|
19 |
Cleanliness cabinets air pipe |
|
1 |
Pcs |
|
|
20 |
Cleanliness cabinets grid shelf |
|
1 |
Pcs |
|
|
21 |
Device key |
|
1 |
Pcs |
|
|
22 |
Power cable |
|
1 |
Pcs |
|
|
23 |
Documents (Manual, QC) |
|
1 |
Set |
|
|
24 |
Electronic analytical balance |
|
1 |
Set |
Optional, not include in quotation. |
|
25 |
Electric drying oven |
|
1 |
Set |
|
|
26 |
Cleanliness cabinets cleaning agent |
D60 25L/ Pail |
1 |
Pail |
|
|
27 |
Laboratory glassware dryer |
|
1 |
Pcs |
|
|
28 |
Membrane preservation box |
|
1 |
Pcs |
|
|
28 |
Membrane clamp sealing ring |
|
1 |
Pcs |
|
|
30 |
Glass desiccator |
|
1 |
Pcs |
Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
TY-9000 Optical Emission Spectrometers (Arc/Spark-OES)
CCD-based, spark discharge, metal analyzer.
Precise analysis of all common metals for incoming and outgoing product quality control.
Effective wavelength range: 130nm-800nm.
Superior scalability to meet the needs of business expansion
Rugged and reliable,
Easy to operate
Available as benchtop or floor model
CMOS-based, spark discharge, optical emission spectrometer
Multi-bases, full spectrum analysis for utmost elemental flexibility
Ultra-low limits of detection
Wavelength range:130nm-800nm, maximum 30+ elements
Long-term stability and repeatability
Excellent vertical optical emission spectroscopy
Vacuum gauge to monitor the vacuum status in real time
Ultra-low carbon, low nitrogen analysis
Small sample analysis applications
TY-9900 Inductively Coupled Plasma Atomic Emission Spectrometer (ICP-AES)
Wavelength range:195-800nm
For 70 trace elements and macroelements
Analyze up to 600 samples per day
Low operating costs
Intuitive operation
Ultra-low limits of detection
Ultra-high speed of measurement
It is developed using high-quality diamond powder, media and additives, integrating physical and chemical effects,the particle size distribution is uniform, and the particle shape is spherical and octahedral, so the grinding product is better and less likely to produce scratches,the hardness is extremely high, The cutting edge is sharp and sharp, and has good grinding effect on hard and soft materials. It only produces grinding effect without rolling and does not produce disturbing layers; it is mainly used for mechanical grinding and polishing of hard alloys, alloy steels, high carbon steels and other high-hardness materials. Precision grinding of material parts and metallographic and petrographic samples, etc.
Like various cold embedding resins, crystal glue can be easily peeled off after curing. The experimental operation is simple. You only need to pour the sample and cured resin or crystal glue into the model. It is economical and applicable, and the mold body is moderate, saving the cost of cold mounting materials. Reuse saves the cost of slicing molds.
Fast. Durable. Accurate.
Reliable, high-productivity metal grade analysis in only 1 second for most alloys
Idea for scrap metals sorting
Positive Material Identification (PMI)
Safe and nonradiative
Low owner cost
Especially for aluminium alloy grade and composition analysis
Reliable Component Cleanliness Extraction Equipment
Ease of operation
Controlled extraction environment (laminar flow cabinet)
Programmable setting capabilities
Less human errors involved
No risk from environmental cross contamination
Reduced risk of operator contamination
Fit your available space and size of components
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