Technical Cleanliness Analysis Solution

Technical Cleanliness Inspection Solution

Turnkey Solution for Technical Cleanliness Inspection and Analysis

Cleanliness Analysis Overview:

As we know the cleanliness of the components surface will affect on the reliability and durability of the advanced technical products in automotive, aircraft and medical industries. The solid particles such as chips, burrs, casting sand, welding slag, abrasives, etc. will get the damage as below: Blocking of Bearings, Blocking of Valves, Blocking of Nozzles, Short Circuit, Leak of Cylinder, Burn of Pump……

We offer complete package solutions for component cleanliness according to ISO16232，VDA19，ISO4406, i.e. the separation of particles from the components, to the finished analysis with a suitable optical evaluation system.

Our Technical Cleanliness Inspection Solution can meet below standards and mainly used for

Cleanliness Analysis Workflow – Steps as below

Parts / Components Preparation according to required methods

Preparation method will depend upon the type of part or component and the sample size to be analyzed. Determine the solution required for the specific part and sample size.

Extraction / Filtration by Component Cleanliness Cabinets

Extract contaminant particles from parts and components with spraying, rinsing, or ultrasonication. The cleaning solution is then passed through a filter, the type depending on the parts cleaned, and the particles retained on membranes for analysis. The filters are dried by drying oven and then evaluated.

Particle Analysis by Technical Cleanliness Analysis System

The particles are detected, quantified, and classified according to their size and type, i.e., their potential to cause damage. It is done with Technical Cleanliness Analysis System using a digital microscope and cleanliness software system.

Check Results according to ISO 16232 & VDA19

Review results from the analysis and identify if any potentially catastrophic particles are present. The reflection properties of all pollutants on the entire filter can be determined by scanning, and the classification and size measurement of the following four types of particles can be quickly and automatically completed within a few minutes: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers.