Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
Technical Cleanliness Inspection Solution
Turnkey Solution for Technical Cleanliness Inspection and Analysis
Cleanliness Analysis Overview:
As we know the cleanliness of the components surface will affect on the reliability and durability of the advanced technical products in automotive, aircraft and medical industries. The solid particles such as chips, burrs, casting sand, welding slag, abrasives, etc. will get the damage as below: Blocking of Bearings, Blocking of Valves, Blocking of Nozzles, Short Circuit, Leak of Cylinder, Burn of Pump……
We offer complete package solutions for component cleanliness according to ISO16232，VDA19，ISO4406, i.e. the separation of particles from the components, to the finished analysis with a suitable optical evaluation system.
Our Technical Cleanliness Inspection Solution can meet below standards and mainly used for
|
Standards |
Mainly used for |
|
ISO 11218:1993 |
Aerospace - Cleanliness classification for hydraulic fluids |
|
ISO 12345:2013 |
Diesel engines - Cleanliness assessment of fuel injection equipment |
|
ISO 14952:2003 |
Space systems - Surface cleanliness of fluid systems |
|
ISO 16232-10:2007 |
Road vehicles - Cleanliness of components of fluid circuits |
|
ISO 4406:1999 |
Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particles |
|
ISO 4407:1991 |
Hydraulic fluid power - Fluid contamination - Determination of particulate contamination by the counting method using a microscope |
|
NAS 1638:2011 |
Cleanliness requirements of parts used in hydraulic systems |
|
NF E 48-651:1986 |
TRANSMISSIONS HYDRAULIQUES - FLUIDES - DETERMINATION DE LA POLLUTION PARTICULAIRE PAR LA METHODE DE COMPTAGE AU MICROSCOPE |
|
NF E 48-655:1989 |
Hydraulic fluid power - Fluids - Particulate contamination - Expression of results |
|
NF ISO 21018-1:2008 |
Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid |
|
SAE AS 4059:2011 |
Aerospace Fluid Power - Cleanliness Classification for Hydraulic Fluids |
|
VDA 19.1:2015 |
Fluid circuits in automotive-Inspection of Technical Cleanliness |
Cleanliness Analysis Workflow – Steps as below
Parts / Components Preparation according to required methods
Preparation method will depend upon the type of part or component and the sample size to be analyzed. Determine the solution required for the specific part and sample size.
Extraction / Filtration by Component Cleanliness Cabinets
Extract contaminant particles from parts and components with spraying, rinsing, or ultrasonication. The cleaning solution is then passed through a filter, the type depending on the parts cleaned, and the particles retained on membranes for analysis. The filters are dried by drying oven and then evaluated.
Particle Analysis by Technical Cleanliness Analysis System
The particles are detected, quantified, and classified according to their size and type, i.e., their potential to cause damage. It is done with Technical Cleanliness Analysis System using a digital microscope and cleanliness software system.
Check Results according to ISO 16232 & VDA19
Review results from the analysis and identify if any potentially catastrophic particles are present. The reflection properties of all pollutants on the entire filter can be determined by scanning, and the classification and size measurement of the following four types of particles can be quickly and automatically completed within a few minutes: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers.
Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
Because polishing is such a critical step in sample preparation, it’s important to choose a high quality polishing cloth. Our metallographic polishing cloth pads are thoroughly testedto provide a complete solution that delivers reliable results for each sample processed.
CSZ-20 online intelligent bevel gear double-sided meshing comprehensive measuring instrument is a new generation of online intelligent bevel gear double-sided meshing comprehensive measuring instrument specially developed by Lee Power Gages according to the testing needs of customers' products, the field use environment and the operation habit. It adopts microcomputer digital control and intelligent processing technology of error data acquisition. Automatic completion of the bevel gear one axis comprehensive deviation Fam", one tooth axial comprehensive deviation fam", the change of installation distance and bevel gear transmission backlash measurement, at the same time can detect the contact area of the gear pair, gear pair meshing machine structure noise, transmission noise and other items. Can meet and continue to develop new measurement requirements put forward by users.
Cutting is the first step in a complete material analysis,the selection of cutting machine and blades must match geometry and material properties of sample.
Accurate, Fast, Non-Destructive, Straightforward, Environmentally Protective
For the elements in the range of Na-U
Halogen-free testing, ROHS/ELV testing
Coating thickness measurement
Identification of jewelry, precious stones, precious metals
Master the unknown material
Outstanding sensitivity leads to up to a factor 3 improved precision
Low measurement cost, easy to operate
CMOS-based, spark discharge, optical emission spectrometer
Multi-bases, full spectrum analysis for utmost elemental flexibility
Ultra-low limits of detection
Wavelength range:130nm-800nm, maximum 30+ elements
Long-term stability and repeatability
Excellent vertical optical emission spectroscopy
Vacuum gauge to monitor the vacuum status in real time
Ultra-low carbon, low nitrogen analysis
Small sample analysis applications
Oxygen: 0.00005%～0.1%
Nitrogen: 0.00005%～0.5%
Hydrogen: 0.00005%～0.0050%
Optimized with user-friendly features
Highest Reliability and Economics
Precise and efficient element analysis
Quick results thanks to easy operation
Powerful furnace technology and new sample port system
Oxygen measurement cells with flexible measuring range
Simultaneous ICP-OES for elemental analysis of liquids
Wavelength range:195-800nm
For 70 trace elements and macroelements
Analyze up to 600 samples per day
Low operating costs
Intuitive operation
Ultra-low limits of detection
Ultra-high speed of measurement
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