Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
Technical Cleanliness Inspection Solution
Turnkey Solution for Technical Cleanliness Inspection and Analysis
Cleanliness Analysis Overview:
As we know the cleanliness of the components surface will affect on the reliability and durability of the advanced technical products in automotive, aircraft and medical industries. The solid particles such as chips, burrs, casting sand, welding slag, abrasives, etc. will get the damage as below: Blocking of Bearings, Blocking of Valves, Blocking of Nozzles, Short Circuit, Leak of Cylinder, Burn of Pump……
We offer complete package solutions for component cleanliness according to ISO16232，VDA19，ISO4406, i.e. the separation of particles from the components, to the finished analysis with a suitable optical evaluation system.
Our Technical Cleanliness Inspection Solution can meet below standards and mainly used for
|
Standards |
Mainly used for |
|
ISO 11218:1993 |
Aerospace - Cleanliness classification for hydraulic fluids |
|
ISO 12345:2013 |
Diesel engines - Cleanliness assessment of fuel injection equipment |
|
ISO 14952:2003 |
Space systems - Surface cleanliness of fluid systems |
|
ISO 16232-10:2007 |
Road vehicles - Cleanliness of components of fluid circuits |
|
ISO 4406:1999 |
Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particles |
|
ISO 4407:1991 |
Hydraulic fluid power - Fluid contamination - Determination of particulate contamination by the counting method using a microscope |
|
NAS 1638:2011 |
Cleanliness requirements of parts used in hydraulic systems |
|
NF E 48-651:1986 |
TRANSMISSIONS HYDRAULIQUES - FLUIDES - DETERMINATION DE LA POLLUTION PARTICULAIRE PAR LA METHODE DE COMPTAGE AU MICROSCOPE |
|
NF E 48-655:1989 |
Hydraulic fluid power - Fluids - Particulate contamination - Expression of results |
|
NF ISO 21018-1:2008 |
Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid |
|
SAE AS 4059:2011 |
Aerospace Fluid Power - Cleanliness Classification for Hydraulic Fluids |
|
VDA 19.1:2015 |
Fluid circuits in automotive-Inspection of Technical Cleanliness |
Cleanliness Analysis Workflow – Steps as below
Parts / Components Preparation according to required methods
Preparation method will depend upon the type of part or component and the sample size to be analyzed. Determine the solution required for the specific part and sample size.
Extraction / Filtration by Component Cleanliness Cabinets
Extract contaminant particles from parts and components with spraying, rinsing, or ultrasonication. The cleaning solution is then passed through a filter, the type depending on the parts cleaned, and the particles retained on membranes for analysis. The filters are dried by drying oven and then evaluated.
Particle Analysis by Technical Cleanliness Analysis System
The particles are detected, quantified, and classified according to their size and type, i.e., their potential to cause damage. It is done with Technical Cleanliness Analysis System using a digital microscope and cleanliness software system.
Check Results according to ISO 16232 & VDA19
Review results from the analysis and identify if any potentially catastrophic particles are present. The reflection properties of all pollutants on the entire filter can be determined by scanning, and the classification and size measurement of the following four types of particles can be quickly and automatically completed within a few minutes: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers.
Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
Reliable Component Cleanliness Extraction Equipment
Ease of operation
Controlled extraction environment (laminar flow cabinet)
Programmable setting capabilities
Less human errors involved
No risk from environmental cross contamination
Reduced risk of operator contamination
Fit your available space and size of components
Laboratory Table:
For placing fully automated cleanliness testing equipment, printers, computers, ovens, and desiccators
-Environmentally friendly E1 machined board
-PVC edge banding
-PVC concealed handles
-Three-section damping automatic closing rails
The Newest 2 in 1 Carbon& Sulfur Analysis Instrument
Carbon: 0.0001%～99.9999%
Sulfur: 0.0001%～99.9999%
High availability, low cost
Long service life, high stability
Unique analysis of gas removal device
Full scale linear calibration
Constant temperature of high-temperature furnace
Carbon monoxide conversion
Weak signal detection technology
Key Applications: Mainly used in steel, iron, alloy, casting core sand, nonferrous metals
Carried Standards: VDA19, ISO16232, NAS1638, ISO4406 and other standards.
Analysis Time: Less than 3 minutes.
Particle Size: ≥15um
Repetition Accuracy: Above 98% (membrane scanned repeatedly for 10 times)
Scanning Mode: Aotomatic scanning
Light Source: Software controlled automatic double polarized mode.
Particles Identify: Metallic particles, non-metallic particles, fibers.
A balance anti-vibration platform is a specialized device used in laboratories to house high-precision balances. Its core function is to reduce external vibration interference, maintain a stable weighing environment, and ensure accurate balance readings
Oxygen: 0.00005%～0.1%
Nitrogen: 0.00005%～0.5%
Hydrogen: 0.00005%～0.0050%
Optimized with user-friendly features
Highest Reliability and Economics
Precise and efficient element analysis
Quick results thanks to easy operation
Powerful furnace technology and new sample port system
Oxygen measurement cells with flexible measuring range
Expert 1 Handheld LIBS Analyzer
Fast. Durable. Accurate.
Reliable, high-productivity metal grade analysis in only 1 second for most alloys
Idea for scrap metals sorting
Positive Material Identification (PMI)
Safe and nonradiative
Low owner cost
Especially for aluminium alloy grade and composition analysis
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