menu
banner

Technical Cleanliness Analysis Solution

Complete Solution for Optical Particle Analysis and Technical Cleanliness

Automatic filter analysis system

Make your technical cleanliness easier

Contamination removal and analysis

Fast live analytics and review

Full system integration for high performance

Modern cleanliness analysis systems with intuitive software

  • Product Detail
  • Video

Technical Cleanliness Inspection Solution

Turnkey Solution for Technical Cleanliness Inspection and Analysis

 

 

Cleanliness Analysis Overview:

As we know the cleanliness of the components surface will affect on the reliability and durability of the advanced technical products in automotive, aircraft and medical industries. The solid particles such as chips, burrs, casting sand, welding slag, abrasives, etc. will get the damage as below: Blocking of Bearings, Blocking of Valves, Blocking of Nozzles, Short Circuit, Leak of Cylinder, Burn of Pump……

 

We offer complete package solutions for component cleanliness according to ISO16232,VDA19,ISO4406, i.e. the separation of particles from the components, to the finished analysis with a suitable optical evaluation system.

 

Our Technical Cleanliness Inspection Solution can meet below standards and mainly used for

Standards

Mainly used for

ISO 11218:1993

Aerospace - Cleanliness classification for hydraulic fluids

ISO 12345:2013

Diesel engines - Cleanliness assessment of fuel injection equipment

ISO 14952:2003

Space systems - Surface cleanliness of fluid systems

ISO 16232-10:2007

Road vehicles - Cleanliness of components of fluid circuits

ISO 4406:1999

Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particles

ISO 4407:1991

Hydraulic fluid power - Fluid contamination - Determination of particulate contamination by the counting method using a microscope

NAS 1638:2011

Cleanliness requirements of parts used in hydraulic systems

NF E 48-651:1986

TRANSMISSIONS HYDRAULIQUES - FLUIDES - DETERMINATION DE LA POLLUTION PARTICULAIRE PAR LA METHODE DE COMPTAGE AU MICROSCOPE

NF E 48-655:1989

Hydraulic fluid power - Fluids - Particulate contamination - Expression of results

NF ISO 21018-1:2008

Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid

SAE AS 4059:2011

Aerospace Fluid Power - Cleanliness Classification for Hydraulic Fluids

VDA 19.1:2015

Fluid circuits in automotive-Inspection of Technical Cleanliness

 

Cleanliness Analysis Workflow – Steps as below

 

Parts / Components Preparation according to required methods

Preparation method will depend upon the type of part or component and the sample size to be analyzed. Determine the solution required for the specific part and sample size.

 

Extraction / Filtration by Component Cleanliness Cabinets

Extract contaminant particles from parts and components with spraying, rinsing, or ultrasonication. The cleaning solution is then passed through a filter, the type depending on the parts cleaned, and the particles retained on membranes for analysis. The filters are dried by drying oven and then evaluated.

 

Particle Analysis by Technical Cleanliness Analysis System

The particles are detected, quantified, and classified according to their size and type, i.e., their potential to cause damage. It is done with Technical Cleanliness Analysis System using a digital microscope and cleanliness software system.

 

Check Results according to ISO 16232 & VDA19

Review results from the analysis and identify if any potentially catastrophic particles are present. The reflection properties of all pollutants on the entire filter can be determined by scanning, and the classification and size measurement of the following four types of particles can be quickly and automatically completed within a few minutes: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers.

Leave A Message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.
Related products
technical cleanliness vda 19
Technical Cleanliness VDA 19 Automotive Analysis Solutions for Parts

Complete Solution for Optical Particle Analysis and Technical Cleanliness

Automatic filter analysis system

Make your technical cleanliness easier

Contamination removal and analysis

Fast live analytics and review

Full system integration for high performance

Modern cleanliness analysis systems with intuitive software

Disposable Cleanliness Lab Cap
Disposable Cleanliness Lab Cap

Lightweight and breathable

Resists hair loss, dust, and oil smoke

Lightweight and durable, no linting

Resists shedding, soft and comfortable

100 pieces per pack

Material: Non-woven fabric

x ray fluorescence spectrometer
Energy Dispersion X-Ray Fluorescence Spectrometer

Fast and non-destructive compliance screening

Outstanding sensitivity and detection limits

Remarkable precision and accuracy

Measure lower than ever

Master the unknown regardless if they are liquid, solid or powder  

Whether tree leaves, plastics, oil, granite or glass…

Elemental range:Na-U

portable xrf spectrometers
Handheld and Portable XRF Analyzer

The fastest handheld XRF analyzer.

Grade identification in 1 second for any metal.

Full chemistry testing in 3-5 seconds for stainless steel and other alloys.

Full chemistry testing in 7-8 seconds for aluminium alloy.

cleanliness cabinet
Component Technical Cleanliness Cabinet for Tesla Car parts

Large Size Special-shaped Workpiece Customizable Cleanliness Cabinets

Large work area for large manufactured parts

Reliable and repeatable measurements

Fully portable requiring only a power source

Designed and built to ISO Pressure Washing standard 16232

Pressurized solvent dispensing and recycling circuits

Gravimetric membrane holder

Auto wall wash function

Carbon Sulfur Analysis
Benchtop Carbon Sulphur Analyser for Metals and Inorganic Samples

The Newest 2 in 1 Carbon& Sulfur Analysis Instrument

Carbon: 0.0001%~99.9999%
Sulfur: 0.0001%~99.9999%
High availability, low cost
Long service life, high stability
Unique analysis of gas removal device
Full scale linear calibration
Constant temperature of high-temperature furnace
Carbon monoxide conversion
Weak signal detection technology

Key Applications: Mainly used in steel, iron, alloy, casting core sand, nonferrous metals

Nitrile Gloves Applied in Technical Cleanliness Extraction Laboratory
Nitrile Gloves Applied in Technical Cleanliness Extraction Laboratory

Waterproof, oil-proof, acid- and alkali-resistant

Tough, durable, and unbreakable

Material: Nitrile

Highly elastic, soft against the skin

Thickened seal, leak-proof

Powder-free

ISO16232 Technical Cleanliness Analysis System CA15A
ISO16232 Technical Cleanliness Analysis System CA15A

Carried Standards: VDA19, ISO16232, NAS1638, ISO4406 and other standards.

Analysis Time: Less than 3 minutes.

Particle Size: ≥15um

Repetition Accuracy: Above 98% (membrane scanned repeatedly for 10 times)

Scanning Mode: Aotomatic scanning

Light Source: Software controlled automatic double polarized mode.

Particles Identify: Metallic particles, non-metallic particles, fibers.

Leave A Message
Leave A Message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.

Home

Products

skype

whatsapp