Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
Technical Cleanliness Inspection Solution
Turnkey Solution for Technical Cleanliness Inspection and Analysis
Cleanliness Analysis Overview:
As we know the cleanliness of the components surface will affect on the reliability and durability of the advanced technical products in automotive, aircraft and medical industries. The solid particles such as chips, burrs, casting sand, welding slag, abrasives, etc. will get the damage as below: Blocking of Bearings, Blocking of Valves, Blocking of Nozzles, Short Circuit, Leak of Cylinder, Burn of Pump……
We offer complete package solutions for component cleanliness according to ISO16232，VDA19，ISO4406, i.e. the separation of particles from the components, to the finished analysis with a suitable optical evaluation system.
Our Technical Cleanliness Inspection Solution can meet below standards and mainly used for
|
Standards |
Mainly used for |
|
ISO 11218:1993 |
Aerospace - Cleanliness classification for hydraulic fluids |
|
ISO 12345:2013 |
Diesel engines - Cleanliness assessment of fuel injection equipment |
|
ISO 14952:2003 |
Space systems - Surface cleanliness of fluid systems |
|
ISO 16232-10:2007 |
Road vehicles - Cleanliness of components of fluid circuits |
|
ISO 4406:1999 |
Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particles |
|
ISO 4407:1991 |
Hydraulic fluid power - Fluid contamination - Determination of particulate contamination by the counting method using a microscope |
|
NAS 1638:2011 |
Cleanliness requirements of parts used in hydraulic systems |
|
NF E 48-651:1986 |
TRANSMISSIONS HYDRAULIQUES - FLUIDES - DETERMINATION DE LA POLLUTION PARTICULAIRE PAR LA METHODE DE COMPTAGE AU MICROSCOPE |
|
NF E 48-655:1989 |
Hydraulic fluid power - Fluids - Particulate contamination - Expression of results |
|
NF ISO 21018-1:2008 |
Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid |
|
SAE AS 4059:2011 |
Aerospace Fluid Power - Cleanliness Classification for Hydraulic Fluids |
|
VDA 19.1:2015 |
Fluid circuits in automotive-Inspection of Technical Cleanliness |
Cleanliness Analysis Workflow – Steps as below
Parts / Components Preparation according to required methods
Preparation method will depend upon the type of part or component and the sample size to be analyzed. Determine the solution required for the specific part and sample size.
Extraction / Filtration by Component Cleanliness Cabinets
Extract contaminant particles from parts and components with spraying, rinsing, or ultrasonication. The cleaning solution is then passed through a filter, the type depending on the parts cleaned, and the particles retained on membranes for analysis. The filters are dried by drying oven and then evaluated.
Particle Analysis by Technical Cleanliness Analysis System
The particles are detected, quantified, and classified according to their size and type, i.e., their potential to cause damage. It is done with Technical Cleanliness Analysis System using a digital microscope and cleanliness software system.
Check Results according to ISO 16232 & VDA19
Review results from the analysis and identify if any potentially catastrophic particles are present. The reflection properties of all pollutants on the entire filter can be determined by scanning, and the classification and size measurement of the following four types of particles can be quickly and automatically completed within a few minutes: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers.
Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
High resolution CMOS readout system
Low total cost of ownership
Vacuum optics enabling fast stabilization
Excellent long-term stability
Intelligent design, Modular design
Ferrous and non-ferrous applications
Easy to use with full PC control
Friendly user interface
Fast and non-destructive compliance screening
Outstanding sensitivity and detection limits
Remarkable precision and accuracy
Measure lower than ever
Master the unknown regardless if they are liquid, solid or powder
Whether tree leaves, plastics, oil, granite or glass…
Elemental range:Na-U
Carbon: 0.0001%-10.0000% (can be expanded to 99.9999%)
Sulfur: 0.0001%-3.5000% (can be expanded to 99.9999%)
Convenient, practical, reliable
Automatic burner cleaning device
It adopts multi-level hidden circuit
Spectral characteristics of high efficiency
Automatic detection of solenoid valve
Simplify design, smaller size
According to VDA19.1, ISO16232 and internal standard.
Technical and ergonomic optimizations and significant safety.
Automatic cleanliness extraction system.
Class 100 operation chamber.
Extraction options include pressure rinsing,ultrasounic, shaking rinsing, internal rinsing, air blow.
Customization available.
High-Performance Analyzers for Precise Material Testing
The fastest handheld XRF analyzer.
Ultimate on-site metal detection capability
Grade identification in 1 second for any metal.
Full chemistry testing in 3-5 seconds for stainless steel and other alloys.
Full chemistry testing in 7-8 seconds for aluminium alloy.
Everywhere data & documentation.
Excellent long-term stability
Low operating cost,easy maintenance
High integration,reliability,stability
Flexible,reliable and safe on-site analysis
Carbon monoxide conversion
Automatic detection of solenoid valve
Full scale linear calibration
Key Applications:Mainly used in graphite,coal, coke,carburant,rubber,pyrite,coal gangue.
The fastest handheld XRF analyzer.
Grade identification in 1 second for any metal.
Full chemistry testing in 3-5 seconds for stainless steel and other alloys.
Full chemistry testing in 7-8 seconds for aluminium alloy.
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