Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
Technical Cleanliness Inspection Solution
Turnkey Solution for Technical Cleanliness Inspection and Analysis
Cleanliness Analysis Overview:
As we know the cleanliness of the components surface will affect on the reliability and durability of the advanced technical products in automotive, aircraft and medical industries. The solid particles such as chips, burrs, casting sand, welding slag, abrasives, etc. will get the damage as below: Blocking of Bearings, Blocking of Valves, Blocking of Nozzles, Short Circuit, Leak of Cylinder, Burn of Pump……
We offer complete package solutions for component cleanliness according to ISO16232，VDA19，ISO4406, i.e. the separation of particles from the components, to the finished analysis with a suitable optical evaluation system.
Our Technical Cleanliness Inspection Solution can meet below standards and mainly used for
|
Standards |
Mainly used for |
|
ISO 11218:1993 |
Aerospace - Cleanliness classification for hydraulic fluids |
|
ISO 12345:2013 |
Diesel engines - Cleanliness assessment of fuel injection equipment |
|
ISO 14952:2003 |
Space systems - Surface cleanliness of fluid systems |
|
ISO 16232-10:2007 |
Road vehicles - Cleanliness of components of fluid circuits |
|
ISO 4406:1999 |
Hydraulic fluid power - Fluids - Method for coding the level of contamination by solid particles |
|
ISO 4407:1991 |
Hydraulic fluid power - Fluid contamination - Determination of particulate contamination by the counting method using a microscope |
|
NAS 1638:2011 |
Cleanliness requirements of parts used in hydraulic systems |
|
NF E 48-651:1986 |
TRANSMISSIONS HYDRAULIQUES - FLUIDES - DETERMINATION DE LA POLLUTION PARTICULAIRE PAR LA METHODE DE COMPTAGE AU MICROSCOPE |
|
NF E 48-655:1989 |
Hydraulic fluid power - Fluids - Particulate contamination - Expression of results |
|
NF ISO 21018-1:2008 |
Hydraulic fluid power - Monitoring the level of particulate contamination of the fluid |
|
SAE AS 4059:2011 |
Aerospace Fluid Power - Cleanliness Classification for Hydraulic Fluids |
|
VDA 19.1:2015 |
Fluid circuits in automotive-Inspection of Technical Cleanliness |
Cleanliness Analysis Workflow – Steps as below
Parts / Components Preparation according to required methods
Preparation method will depend upon the type of part or component and the sample size to be analyzed. Determine the solution required for the specific part and sample size.
Extraction / Filtration by Component Cleanliness Cabinets
Extract contaminant particles from parts and components with spraying, rinsing, or ultrasonication. The cleaning solution is then passed through a filter, the type depending on the parts cleaned, and the particles retained on membranes for analysis. The filters are dried by drying oven and then evaluated.
Particle Analysis by Technical Cleanliness Analysis System
The particles are detected, quantified, and classified according to their size and type, i.e., their potential to cause damage. It is done with Technical Cleanliness Analysis System using a digital microscope and cleanliness software system.
Check Results according to ISO 16232 & VDA19
Review results from the analysis and identify if any potentially catastrophic particles are present. The reflection properties of all pollutants on the entire filter can be determined by scanning, and the classification and size measurement of the following four types of particles can be quickly and automatically completed within a few minutes: reflective particles, reflective fibers, non-reflective particles, and non-reflective fibers.
Complete Solution for Optical Particle Analysis and Technical Cleanliness
Automatic filter analysis system
Make your technical cleanliness easier
Contamination removal and analysis
Fast live analytics and review
Full system integration for high performance
Modern cleanliness analysis systems with intuitive software
Flexible, reliable and safety on-site analysis
Anytime, anywhere, on-site inspection
Positive Material Identification (PMI)
Light-weight to be about 20Kg
High accuracy and stability
Suitable for analysis task in different conditions
Compact rugged and with high-performance optics
Intelligent, multi-modal mobile design
1 series aluminum CRMs
2 series aluminum CRMs
3 series aluminum CRMs
4 series aluminum CRMs
5 series aluminum CRMs
6 series aluminum CRMs
7 series aluminum CRMs
8 series aluminum CRMs
Smooth, durable, and odorless
Effectively remove dirt and dust
Each layer is numbered for easy replacement
Complies with VDA19 and ISO16232 technical cleanroom standards
Flexible, reliable and safety on-site analysis
Anytime, anywhere, on-site inspection
Positive Material Identification (PMI)
Light-weight to be about 20Kg
High accuracy and stability
Suitable for analysis task in different conditions
Compact rugged and with high-performance optics
Intelligent, multi-modal mobile design
Metallographic hot mosaics are suitable for different types of mosaics to do sample mosaics, in order to test the hardness of small workpieces and observe the metallographic structure. The Mosaic powder can be prepared by the Mosaic machine sample preparation for 8-15 minutes, the heat preservation is 140-180℃, the Mosaic pressure is 30±3MPa, and the sample preparation can be completed.
According to VDA19.1, ISO16232 and internal standard.
Technical and ergonomic optimizations and significant safety.
Automatic cleanliness extraction system.
Class 100 operation chamber.
Extraction options include pressure rinsing,ultrasounic, shaking rinsing, internal rinsing, air blow.
Customization available.
Carbon: 0.0001%-10.0000% (can be expanded to 99.9999%)
Sulfur: 0.0001%-3.5000% (can be expanded to 99.9999%)
Convenient, practical, reliable
Automatic burner cleaning device
It adopts multi-level hidden circuit
Spectral characteristics of high efficiency
Automatic detection of solenoid valve
Simplify design, smaller size
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